Speeds and Feeds
Running the correct PROMAX solid carbide end mills at the proper speeds and feeds is critical to obtaining the best production times and tool life. The results from the information and formulas below will give a good starting point in running your finishing end mills and your roughing end mills. These formulas and tool suggestions provide useful guidelines for your specific job. Please note that whether you are using roughing end mills or finishing end mills these numbers are starting points and may need adjusting as you fine tune your machining process.
The PROMAX Technical Department is here for you if you find that you need assistance in choosing the correct solid carbide end mills for your particular job. Likewise, we are here to assist you in determining the correct feeds and speeds starting points based on roughing end mills or finishing end mills you are using.
Please contact our very knowledgeable Technical Department at 800-878-0502. We are here for you.
See below for Roughing Information. Click here for Finishing Information.
For Roughing Applications Using PROMAX Tools
|
Material |
Recommended Tool Style |
Recommended Coating |
BHN |
SFM |
FPT 1/4" -
3/8" DIA. |
FPT 1/2" -
5/8" DIA. |
FPT 3/4" -
1" DIA. |
|
Aluminum |
SER 102
SER 110
SER 119 |
ZrN, TiCN |
80 |
1200 To Max |
.001 - .004 |
.004 - .008 |
.008 - .020 |
|
Aluminum High Silicone Content |
SER 102
SER 110
SER 119 |
ZrN, TiCN, AlTiN |
100 |
600 |
.001 - .003 |
.003 - .005 |
.005 - .008 |
|
Cast Iron |
SER 100
SER 117
SER 120
SER 122 |
TiCN, AlTiN |
160 |
500 |
.001 - .002 |
.002 - .004 |
.005 - .006 |
|
Copper Brass |
SER 102
SER 110
SER 119 |
TiCN, ZrN |
100 |
750 |
0.001 |
0.002 |
.004 - .006 |
|
High Temp Alloys Nickelbase (Inconel, Waspaloy, Rene, Hastaloy) |
SER 101
SER 103
SER 120 |
TiCN, AlTiN |
200 |
60 |
.008 - .0012 |
.0012 - .0018 |
.0018 - .0025 |
|
Plastic High Glass Content |
SER 100
SER 102
SER 120 |
AlTiN, ZrN |
— |
550 |
.002 - .003 |
.004 - .005 |
.006 - .008 |
|
Plastic and Composites |
SER 100
SER 102
SER 120 |
TiCN, ZrN |
— |
1000+ |
.002 - .003 |
.004 - .007 |
.008 - .012 |
|
Steel |
SER 100
SER 120
SER 121 |
TiCN, AlTiN |
200 |
275 |
.001 - .002 |
.002 - .003 |
.003 - .004 |
|
Steel Stainless |
SER 100
SER 101
SER 103
SER 117
SER 120
SER 122 |
TiCN, AlTiN |
200 |
200 |
.001 - .002 |
.002 - .003 |
.003 - .004 |
|
Steel, Tool |
SER 101
SER 103
SER 120
SER 121 |
TiCN, AlTiN |
200 |
200 |
0.001 |
0.002 |
.003 - .004 |
|
Titanium |
SER 101
SER 103
SER 120 |
TiCN, AlTiN |
275 |
160 |
0.001 |
.002 - .003 |
.004 - .006 |
Roughing Application Formulas:
Speeds and Feeds to be considered as a starting point. Values calculated at:
Axial Cut (depth) = Diameter x 1.0
Radial Cut (width) = Diameter x .5 to Diameter x 1.0 (Full Slot)
Formulas:
Spindle Speed (RPM) = (3.82 x SFM) / Diameter
Feed (Inches Per Minute) = FPT (Feed per Tooth) x RPM x Number of Flutes
Example: For starting speed using a ½” 4 flute end mill cutting Titanium at a hardness
of around 275 BHN, find SFM on above chart (SFM=160) and calculate RPM using formula as follows:
RPM = 3.82 x 160 (SFM) / .5 (DIA) = 1222 RPM.
For starting feed: .002 (FPT) x 1222 (RPM) x 4 (Flutes) = 9-3/4 IPM.
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For Finishing Applications
Calculated with Chip Thinning @ .030 Radial Depth of Cut Finish Pass
|
Material |
Recommended Tool Style |
Recommended D Coating |
BHN |
SFM |
FPT 1/4" -
3/8" DIA. |
FPT 1/2" -
5/8" DIA. |
FPT 3/4" -
1" DIA. |
|
Aluminum |
SER 108
SER 109
SER 110
SER 115 |
TiCN, ZrN |
80 |
1200 To Max |
.0015 - .0039 |
.0063 - .012 |
.015 - .023 |
|
Aluminum High Silicone Content |
SER 108
SER 109
SER 110
SER 115 |
TiCN, ZrN |
100 |
800 |
.0015 - .0039 |
.0063 - .012 |
.015 - .023 |
|
Cast Iron |
PRO-4
VAR-A-TECH
SER 106
SER 111
SER 112
SER 113
SER 116
SER 129
SER 160
SER 161 |
TiCN, AlTiN |
160 |
600 |
.0015 - .0028 |
.0042 - .0094 |
.013 - .018 |
|
Copper Brass |
SER 108
SER 109
SER 100
SER 111
SER 115
SER 116
SER 129 |
TiCN, ZrN |
100 |
900 |
0.0015 - 0.0037 |
0.0063 - 0.0094 |
.013 - .021 |
|
Graphite |
SER 108
SER 109
SER 111
SER 115
SER 116
SER 129 |
AlTiN, ZrN |
— |
1000+ |
.0031 - .0074 |
.012 - .018 |
.020 - .029 |
|
High Temp Alloys - Nickel Base (Incoloy, Inconel, Waspaloy, Rene, Hastaloy) |
PRO-4
VAR-A-TECH
SER 111
SER 112
SER 116
SER 129
SER 160
SER 161 |
AlTiN, TiCN |
200 |
80 |
.0012 - .0022 |
.0025 - .0042 |
.0046 - .0073 |
|
Plastic and Composites |
SER 108
SER 109
SER 110
SER 111
SER 115
SER 116
SER 129 |
TiCN, ZrN |
— |
1200+ |
.0031 - .0055 |
.0084 - .014 |
.017 - .026 |
|
Plastic with High Glass Content |
SER 109
SER 110
SER 111
SER 112
SER 116
SER 129 |
AlTiN, ZrN |
— |
550 |
.0031 - .0055 |
.0084 - .014 |
.017 - .026 |
|
Steel |
PRO-4
VAR-A-TECH
SER 111
SER 112
SER 116
SER 129
SER 160
SER 161 |
TiCN, AlTiN |
200 |
400 |
.0015 - .0028 |
.0042 - .007 |
.010 - .015 |
|
Steel, Stainless |
PRO-4
VAR-A-TECH
SER 106
SER 111
SER 112
SER 113
SER 116
SER 129
SER 160
SER 161 |
TiCN, AlTiN |
200 |
350 |
0.0015 - 0.0028 |
0.0042 - 0.007 |
.010 - .015 |
|
Steel, Tool |
VAR-A-TECH
SER 111
SER 112
SER 116
SER 129
SER 160 |
TiCN, AlTiN |
200 |
320 |
0.0015 - 0.0028 |
.0042 - .007 |
.010 - .015 |
|
Steel, Hardened |
VAR-A-TECH
SER 111
SER 112
SER 116
SER 129 |
TiCN, AlTiN |
52 - 60 RC |
30 - 60 |
0.001 - 0.0018 |
0.0032 - 0.0047 |
.0064 - .0088 |
|
Titanium |
PRO-4
VAR-A-TECH
SER 111
SER 112
SER 116
SER 129
SER 160
SER 161 |
TiCN, AlTiN |
275 |
400 |
0.0015 - 0.0028 |
.0042 - .007 |
.010 - .018 |
|