IMPORTANT
POINTS TO REMEMBER WHEN WORKING WITH PROMAX TOOLS.
PROMAX
End Mills
· Climb
milling is the recommended technique of milling.
· Workpiece
rigidity is necessary for optimum cutting results.
· Correct
coolant placement and pressure is essential for lubrication through
the cut & to assure efficient chip evacuation and a longer
tool life.
· Horsepower
to cubic inch removal ratio should be checked for optimal performance.
PROMAX
Roughers
· The minimum
radial width of cut should not be less than the radius of the
end mill.
· When
slotting, the axial depth of cut should not exceed the diameter
of the end mill.
· Feeds
and speeds are recommendations and should be considered as starting
points with possible variations to achieve optimum results.
· Workpiece
rigidity should be checked to assure there is no vibration.
· Check
the horsepower available to cubic inch of material removal.
· The proper
coolant flow and placement will wash the chips out of the cut,
thus eliminating the recutting of chips, and damage to the end
mill.
PROMAX Rougher-Finishers
· PROMAX Rougher-Finishers bridge the gap between full roughing and
finishing.
· The PROMAX Rougher-Finisher can be used with any radial depth of
cut.
· Surface footage generally can be increased with the
rougher-finisher when light radial depths of cuts are made.
Recommended
Break-In Procedure
PROMAX
Tool Company recommends a "break-in period" on ALL
of our carbide cutting tools. This process will hone the cutting
edge, which in turn generates a longer tool life and keeps the end
mill from chipping or grabbing the workpiece. Please follow the
Recommended
Break-In Procedure as described bellow:
1. Manual
override feed rate to 60% of recommendation.
2. Run
end mill at 60% for 15 to 30 seconds into part.
3. Slowly
increase feed rate to 100% of recommendation.
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